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Makotosun

1974 DT360 Disassembly and Restoration

  • pabdt
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Replied by pabdt on topic 1974 DT360 Disassembly and Restoration

Before and after of swingarm. sandblast, clean, apply powdercoat.

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1974 Yamaha DT125A
1974 Yamaha DT360A with SP96 Exhaust
Next…196x-197x Yamaha something.


The following user(s) Liked this Post: 2fishkev, Snglsmkr
Last edit: 21 May 2020 20:20 by pabdt.
21 May 2020 20:18 #101

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Replied by pabdt on topic 1974 DT360 Disassembly and Restoration

did some work today on paint prep for silver parts.
Headlight body:

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Tailight blast and primer:

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Rear Fender, more work to do here: (but headlight brackets in final primer). going to need to weld the crack, little more metal work, filler, then primer.

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this is AFTER some metal work. look like someone put the fender on with a hammer before:

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1974 Yamaha DT125A
1974 Yamaha DT360A with SP96 Exhaust
Next…196x-197x Yamaha something.


The following user(s) Liked this Post: MarkT, 2fishkev, Snglsmkr
Last edit: 23 May 2020 19:24 by pabdt.
23 May 2020 19:19 #102

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Replied by pabdt on topic 1974 DT360 Disassembly and Restoration

A few updates, painted all but fender, which still needs some work. was painted outdoors, so going to need a light buff to clean up.

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Paint sequence below:

1 light coat self - etching metal primer
2 light coats primer gray
3 coats DupliColor Starlight Silver Metallic
3 coats Spray Max 2 K Clear Glamour

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1974 Yamaha DT125A
1974 Yamaha DT360A with SP96 Exhaust
Next…196x-197x Yamaha something.


The following user(s) Liked this Post: Badger52, JayB, Schu
Last edit: 25 May 2020 15:05 by pabdt.
25 May 2020 15:03 #103

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Replied by pabdt on topic 1974 DT360 Disassembly and Restoration

Rear fender update: welded crack, but found about 10 more dents that resemble hail damage. Front fender, going to try and smooth it much as possible, then use build up primer on it. At least its not cracked. Will probably replace this just to speed things up. wondering what would happen if I poured fiberglass resin over plastic. I could easily sand glass smooth.


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wondering what would happen if I poured fiberglass over plastic. I could easily sand glass smooth.
1974 Yamaha DT125A
1974 Yamaha DT360A with SP96 Exhaust
Next…196x-197x Yamaha something.


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Last edit: 26 May 2020 20:02 by pabdt.
26 May 2020 19:58 #104

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Replied by pabdt on topic 1974 DT360 Disassembly and Restoration

So, back at it. Decided to have frame powder-coated. When it came back, found a flaw near a very visible point,...back to powder-coater. delays delays.

In the meanwhile, DEET restored the oil pump, speedo/tach gauges, and was a great resource for a lot of hard to find parts.

In my opinion, the parts were restored to a condition that looks better than new. He even added the original paint markings. Excellent work.

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1974 Yamaha DT125A
1974 Yamaha DT360A with SP96 Exhaust
Next…196x-197x Yamaha something.


The following user(s) Liked this Post: Devin, 2fishkev, nhsteve, Pete-RT1
28 Jul 2020 15:06 #105

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Replied by 2fishkev on topic 1974 DT360 Disassembly and Restoration

Ohhh....... Shiny things.....
Nice work there and worthy investment.
30 Jul 2020 07:01 #106

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Replied by Biker123 on topic 1974 DT360 Disassembly and Restoration

Great work Pabdt. I am also working on a dt 360 but have been stuck on the wiring. Would appreciate it if you could post some photos when you start on the wiring. Cheers
15 Aug 2020 00:17 #107

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Replied by pabdt on topic 1974 DT360 Disassembly and Restoration

Frame finally back from powder coater. Looks real good. I am officially in the "assembly" stage now!


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1974 Yamaha DT125A
1974 Yamaha DT360A with SP96 Exhaust
Next…196x-197x Yamaha something.


The following user(s) Liked this Post: Pete-RT1
04 Sep 2020 14:46 #108

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Replied by pabdt on topic 1974 DT360 Disassembly and Restoration


I'm starting with a new harness by DEET so hopefully won't be too bad. I will post in detail as I go. The only way I can learn is by reading and documenting it step by step myself.
1974 Yamaha DT125A
1974 Yamaha DT360A with SP96 Exhaust
Next…196x-197x Yamaha something.


04 Sep 2020 14:54 #109

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Replied by akara1 on topic 1974 DT360 Disassembly and Restoration

Very nice frame!! Very fun to work on a nice new clean frame like that.
04 Sep 2020 22:15 #110

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