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Makotosun

1974 DT360 Disassembly and Restoration

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Replied by pabdt on topic 1974 DT360 Disassembly and Restoration

Did some tail light wiring today. Replaced a few bullet connectors and made an extension. Found out my tail light bulb seat was 180 degrees off causing brake light to illuminate when the lights are turned on. Fixed this.
See first image below. For those that don't know, the seat of the bulb can be installed 180 degrees off though when looking at it, the tabs are different sizes. 

Where do you guys get your bullet connectors at? These came from cycle terminal . They are high quality connectors. Always looking for good resources.

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1974 Yamaha DT125A
1974 Yamaha DT360A with SP96 Exhaust
Next…196x-197x Yamaha something.


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Last edit: 31 Jul 2024 22:38 by pabdt.
31 Jul 2024 22:32 #231

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Replied by Gr8uncleal on topic 1974 DT360 Disassembly and Restoration

Well done. 

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For terminals etc, from the US I've used Vintage Connections. In the UK, Kojaycat for specialised items and a couple of fleabay sellers for common parts.

DEET in the US sells great silver/grey replacement sheathing, and here in the UK I get the black stuff from Yambits, although the colour isn't quite right. 
31 Jul 2024 23:36 #232

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Replied by RT325 on topic 1974 DT360 Disassembly and Restoration

Those locating bits are a different width so you can't fit them half a turn out. Did you manage to fit it wrong as in theory shouldn't be possible.
01 Aug 2024 14:28 #233

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Replied by pabdt on topic 1974 DT360 Disassembly and Restoration

GR8UNCLEAL, exactly what I was looking for. Thanks.

RT325, scheduling eye dr appt now...

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1974 Yamaha DT125A
1974 Yamaha DT360A with SP96 Exhaust
Next…196x-197x Yamaha something.


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Last edit: 01 Aug 2024 16:16 by pabdt.
01 Aug 2024 16:14 #234

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Replied by pabdt on topic 1974 DT360 Disassembly and Restoration

Linking in VM30SS Carb & Throttle Cable Info

looking forward to crankup soon.
1974 Yamaha DT125A
1974 Yamaha DT360A with SP96 Exhaust
Next…196x-197x Yamaha something.


20 Sep 2024 19:01 #235

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Replied by pabdt on topic 1974 DT360 Disassembly and Restoration

The KDI Repro Foot pegs fit perfectly. They were 2mm smaller diameter but went on tight without stretching w/water to lube the pegs for install.

EvapoRust before and after. Did a great job on the brake lever arm. I've tested it on some other very rusted parts and may post up later.

Disclaimer for RT325: bolt in arm is not the one I used. 

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1974 Yamaha DT125A
1974 Yamaha DT360A with SP96 Exhaust
Next…196x-197x Yamaha something.


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Last edit: 22 Sep 2024 16:01 by pabdt.
21 Sep 2024 18:09 #236

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Replied by pabdt on topic 1974 DT360 Disassembly and Restoration

today, decided to finish up the oil and fuel tanks. I ended up having to repaint from a while back.

For reference, if you go back a few posts, you will see the original tank conditon and body work.
today, repainted.

Paint Info: Shopline JBPX1 5396 PPG Nissan DS2 Sierra Pine w/Shopline JR555 reducer (medium). Think it was 85F today, was a bit outside the window of that reducer. Mixed 1:1

Paint Gun: Purple harbor freight, HVLP, 35 psi (as recommend by paint mfg), medium fan, full paint volume.
Clear Coat: JC830 Clearcoat w/JH8380 clear hardener. Mixed 4:1
Got the idea for color from user mdscott, though I'm not sure if his paint was tinted further to match or not.

3 coats base and 3 coats clear. Not sure if I should have, but the decals are on the base coat layer, sealed with clear.
I am not very good at applying those decals, so I got them as straight as I could. Where there were wrinkles, the clear appears to have ~mostly sealed them. I do need to let it harden to buff.

I have a new site glass for the oil tank. Can someone recommend the best way to install that part? I'm guessing its going to be tight. Was thinking heat glass rubber slightly and lube.

3 base coats. .

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3 base coats, 3 clear coats

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1974 Yamaha DT125A
1974 Yamaha DT360A with SP96 Exhaust
Next…196x-197x Yamaha something.


The following user(s) Liked this Post: GFrench, mun, JayB, Snglsmkr, nhsteve, Ht1kid, makoco, Andy L, Sneezles61, pahiker
Last edit: 06 Jun 2025 20:17 by pabdt.
06 Jun 2025 19:59 #237

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Replied by RT325 on topic 1974 DT360 Disassembly and Restoration

Wow, your painting skills are better than factory for sure, just beautiful.
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06 Jun 2025 20:24 #238

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Replied by nhsteve on topic 1974 DT360 Disassembly and Restoration

Tinware looks impressive!
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11 Jun 2025 07:05 #239

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Replied by pabdt on topic 1974 DT360 Disassembly and Restoration

Todays Mods including repairing a broken mount for the exhaust.

There is an 8mm x35mm bolt that is supposed to go here, but to my surprise no threads.

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Well after grinding on this thing carefully, I found a broken piece of the bolt
with an what appears as an "easy out" broken off in it.

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Cleaned it up a bit using a step bit.

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Welded an 8mm flange nut in the hole w/flange side up. Not the ultimate way I wanted the repair to go as the flange shifts the angle of mount slightly. But, I did make some provision for this by opening up the hole around the top to allow some seating of the flange.

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1974 Yamaha DT125A
1974 Yamaha DT360A with SP96 Exhaust
Next…196x-197x Yamaha something.


The following user(s) Liked this Post: MarkT, Schu, Ht1kid, Andy L, pahiker
27 Jun 2025 22:07 #240

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