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Makotosun

Yet another DT400 project,the Super DT400.

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Replied by Bigdog302 on topic Yet another DT400 project,the Super DT400.

2 1968 DT1s,1970 RT1M,1970 DT1C,1971 RT1B,1971 Honda Z50K2,1974 DT100A 1974DT250A,1974 Honda MT250,2 1975 DT400Bs,1975 Honda CR250M1,1978 DT175E,1979 Honda CR250R.
Dave
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Last edit: 16 Aug 2015 18:15 by Bigdog302.
16 Aug 2015 18:13 #91

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Replied by Bigdog302 on topic Yet another DT400 project,the Super DT400.

2 1968 DT1s,1970 RT1M,1970 DT1C,1971 RT1B,1971 Honda Z50K2,1974 DT100A 1974DT250A,1974 Honda MT250,2 1975 DT400Bs,1975 Honda CR250M1,1978 DT175E,1979 Honda CR250R.
Dave
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23 Aug 2015 07:12 #92

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Replied by Bigdog302 on topic Yet another DT400 project,the Super DT400.

this bike saw some extreme cornering or it was laid down hard on pavement on the RH side,how could I tell? witness the stud being ground down.

this is what a normal stud should look like.

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here is the RH side.

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at last the frame is done. lots of scrubbing and sanding here.

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2 1968 DT1s,1970 RT1M,1970 DT1C,1971 RT1B,1971 Honda Z50K2,1974 DT100A 1974DT250A,1974 Honda MT250,2 1975 DT400Bs,1975 Honda CR250M1,1978 DT175E,1979 Honda CR250R.
Dave
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23 Aug 2015 07:18 #93

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Replied by FrankC on topic Yet another DT400 project,the Super DT400.

The bike frame and components are lookin' good BigDog.
23 Aug 2015 14:05 #94

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Replied by Bigdog302 on topic Yet another DT400 project,the Super DT400.

thanks Frank! I got some updates coming up. it is starting to look like a Motorcycle again. might even take it on it's maiden voyage next month.

of course I have to borrow some parts from the other DT400 as I found some things wrong with both original wheels to the bike and other little things.
2 1968 DT1s,1970 RT1M,1970 DT1C,1971 RT1B,1971 Honda Z50K2,1974 DT100A 1974DT250A,1974 Honda MT250,2 1975 DT400Bs,1975 Honda CR250M1,1978 DT175E,1979 Honda CR250R.
Dave
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25 Aug 2015 22:09 #95

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Replied by Bigdog302 on topic Yet another DT400 project,the Super DT400.

first order of business was reinstalling the swing arm,some other bits and the engine and mount the parts for the new ignition system.

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I installed the forks,triple tree and headlight parts I am going to use on this bike. these parts later will be removed and repainted.

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my first attempt to mount the ignition coil. this would not work because it would not clear the gas tank.
I made up a little bracket and tried it this way. it made this area too wide to put on the fuel tank.

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2 1968 DT1s,1970 RT1M,1970 DT1C,1971 RT1B,1971 Honda Z50K2,1974 DT100A 1974DT250A,1974 Honda MT250,2 1975 DT400Bs,1975 Honda CR250M1,1978 DT175E,1979 Honda CR250R.
Dave
Jesus is Lord!
Last edit: 25 Aug 2015 22:18 by Bigdog302.
25 Aug 2015 22:16 #96

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Replied by Bigdog302 on topic Yet another DT400 project,the Super DT400.

this is what I ended up doing. I drilled a hole for a 5 mm bolt and got some washers to space the coil out to get past the little hook on the end and mounted the coil on the rectifier bracket and mounted the voltage regulator on the old coil bracket, now the fuel tank will go on with no trouble.

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trial fitting the fuel tank and I went ahead and put the oil tank on and the seat to be used. these parts too is going to get refurbished.

paint the seat pan then a new foam and cover for it. some bodywork and a fresh coat of competition yellow paint and graphics for both tanks and so on.

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2 1968 DT1s,1970 RT1M,1970 DT1C,1971 RT1B,1971 Honda Z50K2,1974 DT100A 1974DT250A,1974 Honda MT250,2 1975 DT400Bs,1975 Honda CR250M1,1978 DT175E,1979 Honda CR250R.
Dave
Jesus is Lord!
Last edit: 25 Aug 2015 22:28 by Bigdog302.
25 Aug 2015 22:26 #97

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Replied by jdsmetx on topic Yet another DT400 project,the Super DT400.

Looks good BigDog! Glad to see you getting it back up and running! I have DT400 ready for restoration, just waiting on time to do it!!
one question though....Is that gold paint on the tanks? makes you wonder what people were thinking back in the day
CT90, TL125, IT175, DT250, MX250, MX360, DT400x2, XR600, DR650, DL1000
27 Aug 2015 12:29 #98

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Replied by Bigdog302 on topic Yet another DT400 project,the Super DT400.

yeah,it is gold paint and it has red paint under the gold paint on the fuel tank. the paint directly under the gold paint on the oil tank is competition yellow.

one of the prior owners tried painting the chrome on the rims with black paint. I don't think it was a horrible scheme but not for me. I like the factory look much better.
2 1968 DT1s,1970 RT1M,1970 DT1C,1971 RT1B,1971 Honda Z50K2,1974 DT100A 1974DT250A,1974 Honda MT250,2 1975 DT400Bs,1975 Honda CR250M1,1978 DT175E,1979 Honda CR250R.
Dave
Jesus is Lord!
The following user(s) Liked this Post: bluntz465
27 Aug 2015 14:57 #99

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Replied by bluntz465 on topic Yet another DT400 project,the Super DT400.

Nice work remounting those electrics ! :OnFire
1957 Cushman Eagle 1969 Honda 90 ATC 1969 Honda CB250
1973 Yamaha AT3 1974 Kawasaki KH440 1974 Honda XR75
1975 Suzuki TS75 1975 Kawasaki GreenStreak 90 1975 Suzuki GT550
1975 Suzuki TS250 1976 Suzuki GT550 1976 Indian Chief
1976 Yamaha YZ80 1978 Yamaha IT175 1980 Suzuki GS550
1982 Yamaha IT465J
27 Aug 2015 19:28 #100

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