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Makotosun

75 DT400 Battery Vent tube routing

  • The3ngineer
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75 DT400 Battery Vent tube routing was created by The3ngineer

I know this is a stupid one but I'm pretty OCD and want to make sure that I route the tube like it would have been from the factory. I bought the bike without a battery so I'm not sure how to run the vent tube properly. Thanks in advance!
28 Apr 2022 20:31 #1

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  • Gr8uncleal
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Replied by Gr8uncleal on topic 75 DT400 Battery Vent tube routing

First up, if you can find a sealed battery to fit, then you won't need the vent tube.

Second, if you do decide to go with a vented battery, then at the back of the Service Manual (see Tech Library) you will find a routing diagram for all wires and cables and I'm pretty sure that the battery vent hose route is shown there.
29 Apr 2022 00:07 #2

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Replied by RT325 on topic 75 DT400 Battery Vent tube routing

Might have a bendable tab on the bottom frame cross tube to run it through. Proper original vent pipes generaly have a split close to the start of the pipe where it fits on the battery as a safety valve incase the vent pipe gets blocked with dirt. Only saying 'that' as the split bit goes the battery end not the bottom end.
29 Apr 2022 17:29 #3

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Replied by Pedalcrazy on topic 75 DT400 Battery Vent tube routing

There might be a decal on the back fender or bottom of the seat pan. The decal shows the route. Yamaha must have thought it important enough to keep the acid off of painted surfaces.
1978 DT400E
1976 DT400C
1973 RT3
1971 RT1B
1968 DT1 (3)
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29 Apr 2022 18:51 #4

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Replied by MarkT on topic 75 DT400 Battery Vent tube routing

And the chain... a little acid on the chain can cause it to break very quickly. 
1963 YG1-T, 1965 MG1-T, Allstate 250, 1970 CT1b, 1971 R5, 1973 AT3MX, 1974 TS400L, 1975 RD350, 1976 DT175C, 1976 Husqvarna 250CR, 1981 DT175G, 1988 DT50, 1990 "Super" DT50, 1991 RT180, 2017 XT250
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29 Apr 2022 20:29 #5

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  • Schu
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Replied by Schu on topic 75 DT400 Battery Vent tube routing

Don’t underestimate the importance of that vent tube. The previous owner of my unrestored GT80 installed a new battery and never hooked up a vent tube. Chain guard, brake rods, rear hub, and rear spokes are all acid etched…..
Schu

CT1B, CT1C, JT1, JT2, CT2, RT3, DT360A, GT80B, DT100B, DT125B, DT175B, DT175C, DT250B, DT400B, Z50

Someday, you'll own some Yamahas
30 Apr 2022 06:57 #6

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Replied by Buggin on topic 75 DT400 Battery Vent tube routing

Here is some pics of my crusty 76 DT400 and the battery that was still in it with a 1982 date on it. Can see tube hole on battery which was toward front of bike. Hose is in center of pics.
    
1976 Dt400
1985 RZ500
2001 Xr650L
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Last edit: 30 Apr 2022 14:06 by Buggin.
30 Apr 2022 13:53 #7

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