facebook1 youtube1 twitter1 instagram linkedin1 pinterest1

NOTICE:  If you are not a free registered member of the site, you will not see the photos in the forum, and you won't be able to access our premium member content. Please consider joining our community! REGISTER AND MAKE THIS BOX DISAPPEAR!

×

Pictures Posting Not Working (12 Jun 2023)

Picture uploads is again unavailable. We are working on the problem. Thanks for your patience.

Makotosun

Clutch will not disengage

  • TDHoward
  • TDHoward's Avatar Topic Author
  • Offline
  • New Member
  • New Member
  • Posts: 9
  • Likes received: 2

Clutch will not disengage was created by TDHoward

Dt175A,
Just got her running, chain on etc.
Did clutch adjustment by the book (at least I think so) clutch feels good, no slop, etc, started toward the first ride, and when I shifted into gear it killed the engine while holding the clutch tight.
Just trying to push the bike, in 2and with clutch held down, it's trying to turn over.

Put her up on a stand and with clutch lever on the case pulled as far as possible, it still acts engaged.

Any suggestions?
25 Jul 2020 08:24 #1

Please Log in or Create an account to join the conversation.

  • Posts: 13512
  • Likes received: 9359

Replied by MarkT on topic Clutch will not disengage

Very common if bike has been sitting and many posts on it here if you search the forum. Plates are likely stuck from sitting.

When you say "no slop" it concerns me... there needs to be free play. That's not your problem but it will create a new problem when you free up the clutch as it will likely slip and burn up.

My favorite (lazy) method is to simply tie the lever to the handlebar overnight. By morning, you can usually rock the bike in gear and break the sticky discs free. Then untie the lever and go.

Otherwise I pull the cover, pull the clutch apart, manually separate the plates, and inspect. This is always the best method.
1963 YG1-T, 1965 MG1-T, Allstate 250, 1970 CT1b, 1971 R5, 1973 AT3MX, 1974 TS400L, 1975 RD350, 1976 DT175C, 1976 Husqvarna 250CR, 1981 DT175G, 1988 DT50, 1990 "Super" DT50, 1991 RT180, 2017 XT250
25 Jul 2020 08:53 #2

Please Log in or Create an account to join the conversation.

  • TDHoward
  • TDHoward's Avatar Topic Author
  • Offline
  • New Member
  • New Member
  • Posts: 9
  • Likes received: 2

Replied by TDHoward on topic Clutch will not disengage

I guess I should've mentioned, just did a rebuild all new rings, crank bearings, seals, gaskets etc. So the clutch was completely separated a few days ago. Before I put the covers back on I confirmed operation. I thought. Can the stack be too tight? Can just plain old 10W-30, make it hang that badly.

I was just looking for something I had overlooked, before I drain it and the cover off again.
Last edit: 25 Jul 2020 09:35 by TDHoward. Reason: Misspelled
25 Jul 2020 09:34 #3

Please Log in or Create an account to join the conversation.

  • Posts: 13512
  • Likes received: 9359

Replied by MarkT on topic Clutch will not disengage

Hmmm... okay... It kind of sounds like maybe the thrust washer behind the basket slipped down and got pinched or was assembled wrong.

But if that happened, it would have never worked.
1963 YG1-T, 1965 MG1-T, Allstate 250, 1970 CT1b, 1971 R5, 1973 AT3MX, 1974 TS400L, 1975 RD350, 1976 DT175C, 1976 Husqvarna 250CR, 1981 DT175G, 1988 DT50, 1990 "Super" DT50, 1991 RT180, 2017 XT250
The following user(s) Liked this Post: JayB
25 Jul 2020 09:45 #4

Please Log in or Create an account to join the conversation.

  • TDHoward
  • TDHoward's Avatar Topic Author
  • Offline
  • New Member
  • New Member
  • Posts: 9
  • Likes received: 2

Replied by TDHoward on topic Clutch will not disengage

Thank you Mark!
That is EXACTLY what it was.
The thrust washer between driver and driven disks was left off of one side of the thrust bearing. The bearing was just digging in.
Appreciate the direction.
The following user(s) Liked this Post: 2fishkev, JayB
Last edit: 25 Jul 2020 14:13 by TDHoward.
25 Jul 2020 14:13 #5

Please Log in or Create an account to join the conversation.

Moderators: yamadminMakotosunDEETVinnieJames Hart