facebook1 youtube1 twitter1 instagram linkedin1 pinterest1

NOTICE:  If you are not a free registered member of the site, you will not see the photos in the forum, and you won't be able to access our premium member content. Please consider joining our community! REGISTER AND MAKE THIS BOX DISAPPEAR!

×

Pictures Posting Not Working (12 Jun 2023)

Picture uploads is again unavailable. We are working on the problem. Thanks for your patience.

Makotosun

1975 DT125B Magneto Rotor Removal

  • drewb3739
  • drewb3739's Avatar Topic Author
  • Offline
  • New Member
  • New Member
  • Posts: 7
  • Likes received: 0

1975 DT125B Magneto Rotor Removal was created by drewb3739

I'm rebuilding the engine on my 1975 dt125. This nay be a silly question but what size bolt/puller do you need to remove the rotor/flywheel thing on the giant magneto systems on the dt125s. My service manual doesn't show how to do that.
23 Apr 2020 23:30 #1

Please Log in or Create an account to join the conversation.

  • Posts: 9720
  • Likes received: 3971

Replied by RT325 on topic 1975 DT125B Magneto Rotor Removal

I'm thinking you have the electric start model so puller is a 10x1.25 thread with an extended nose.
`10x1.25 pitch.
Nose bit is 31mm long & 5.5mm diameter. 10mm bit is 87mm long. I think the nose bit bottoms out in the hole so the 100mm bit doesn't contact the end of the taper. I think a 10mm 1.25 pitch good tensile strength bolt would still do the job ok pushing on the end of the shaft if you were stuck but i'd taper the first few threads a little to avoid a problem when you smack the bolt after tightening as might try & swell the end of the bolt then be difficult to wind out without a fight.
24 Apr 2020 00:23 #2

This message has an attachment image.
Please log in or register to see it.

Please Log in or Create an account to join the conversation.

  • Posts: 1661
  • Likes received: 1055

Replied by Mothersbaugh on topic 1975 DT125B Magneto Rotor Removal

Several other sources and options discussed here:
www.yamaha-enduros.com/index.php/forums/...te=all&childforums=1
24 Apr 2020 05:52 #3

Please Log in or Create an account to join the conversation.

  • MarkT
  • MarkT's Avatar
  • Away
  • Site Supporter
  • Site Supporter
  • Posts: 13502
  • Likes received: 9350

Replied by MarkT on topic 1975 DT125B Magneto Rotor Removal

Try this post... same puller.

yamaha-enduros.com/index.php/forums/rest...store?start=20#99440

Also, technically the US DT125 has a "generator/starter" or sometimes called "dynamo/starter" system.

A "magneto" is a fixed output alternator system that has permanent magnets and does not require a battery to run.

Your generator system needs a battery to work.

Just mentioning this because there's a big difference in the systems... most Enduros have a magneto. The generator used on the 125's is the exception.
1963 YG1-T, 1965 MG1-T, Allstate 250, 1970 CT1b, 1971 R5, 1973 AT3MX, 1974 TS400L, 1975 RD350, 1976 DT175C, 1976 Husqvarna 250CR, 1981 DT175G, 1988 DT50, 1990 "Super" DT50, 1991 RT180, 2017 XT250
The following user(s) Liked this Post: 2fishkev
24 Apr 2020 08:24 #4

Please Log in or Create an account to join the conversation.

Moderators: yamadminMakotosunDEETVinnieJames Hart