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Makotosun

Fresh DT250 Rebuild Jetting Question

  • RT325
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I don't see exhaust burnt out--i mean Really Burnt Out--its the 'Main Thing' that robs 2strokes of performance.
Tail end muffler [complete tail muffler] is more likely than the main exhaust but still pays to do it all. In the bonfire overnight. Of course i could be very wrong haha. I was wrong once--i think!!.
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21 May 2023 17:55 #1

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Replied by Swoop56 on topic Fresh DT250 Rebuild Jetting Question

The Carb rebuild with a Keyster kit rings alarm bells with me .
There have been many instances here , when new members have purchased rebuild kits , only to find their bike runs like s**t .
The needles especially often bear little resemblance to the Mikuni item they are touted to replace .
The jets themselves can be hit and miss components too . You're much better to use genuine Mikuni parts , either from a Mikuni
parts supplier or OEM Yamaha .
The following user(s) Liked this Post: MarkT, RT325, Ht1kid, goatboy56, OldBlue77
21 May 2023 18:19 #2

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Replied by MarkT on topic Fresh DT250 Rebuild Jetting Question

Yes, 1000x yes on what Swoop said on Keyster and using genuine Mikuni calibrated parts.
1963 YG1-T, 1965 MG1-T, Allstate 250, 1970 CT1b, 1971 R5, 1973 AT3MX, 1974 TS400L, 1975 RD350, 1976 DT175C, 1976 Husqvarna 250CR, 1981 DT175G, 1988 DT50, 1990 "Super" DT50, 1991 RT180, 2017 XT250
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21 May 2023 19:53 #3

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Replied by Yamfan on topic Fresh DT250 Rebuild Jetting Question

Its often difficult/impossible to get genuine Yamaha parts to rebuild an OE carb. In the case of things like main and pilot jets, the parts will be available from someone like Sudco off the shelf.

However, other parts like needles and needle jets are in many cases manufacturer specific, and in most cases are not likely to be easy to find.

Before anything else, fit the original parts back in the carb and see if that improves running. Also has the timing been properly checked?
Last edit: 26 May 2023 10:26 by Yamfan.
26 May 2023 10:21 #4

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Replied by OldBlue77 on topic Fresh DT250 Rebuild Jetting Question

Thanks to all who answered.

After some inspection, I noticed the needle that came with the jet kit is indeed wrong. It appears that most carb kits use the needle meant for the DT400. I ordered a 6F9 needle and now I can hit 75mph with no problem.

I've also got some OEM Yamaha jets on order, they'll just take awhile longer to arrive.
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26 May 2023 11:17 #5

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Replied by MarkT on topic Fresh DT250 Rebuild Jetting Question

Mikuni was the OEM and often parts like the slide needle, needle jet, pilot jet, main jet, and float needle/set are cheaper from a Mikuni distributor than going through Yamaha... if Yamaha even still shows them... (Many Mikuni parts no longer sold by Yamaha are still readily available from Mikuni)
1963 YG1-T, 1965 MG1-T, Allstate 250, 1970 CT1b, 1971 R5, 1973 AT3MX, 1974 TS400L, 1975 RD350, 1976 DT175C, 1976 Husqvarna 250CR, 1981 DT175G, 1988 DT50, 1990 "Super" DT50, 1991 RT180, 2017 XT250
26 May 2023 13:42 #6

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