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Thickness of kickstart seal on '72 CT2
- darinm
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Thickness of kickstart seal on '72 CT2 was created by darinm
1972 CT2 and my kickstart seal was leaking, so I ordered a "NOS" seal...now the seal that was on my bike, which I'd assume to be original, sat flush with the case cover. This allegedly "NOS" seal is about half as thick and is indented back about 4.5mm from the outside of the case when installed. It'll probably work fine, but I'd like to know what's original. Anyone tell me which is correct, flush with the case or a little inside it? Thanks!
I also don't know how most of you here keep your shop so spotless...mine isn't
I also don't know how most of you here keep your shop so spotless...mine isn't
1972 Yamaha CT2 175
1972 Suzuki TS185 Sierra
2000 Suzuki RM100
2003 BMW F650GS
2009 Yamaha WR250R
2013 Yamaha XT250
1972 Suzuki TS185 Sierra
2000 Suzuki RM100
2003 BMW F650GS
2009 Yamaha WR250R
2013 Yamaha XT250
05 Jan 2020 17:00
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- RT360Fan
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Replied by RT360Fan on topic Thickness of kickstart seal on '72 CT2
A new OEM CT2 shift shaft seal is 6mm thick. Do you have the numbers from the seal you replaced? Shift shaft seals are flush with the case in my experience.
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- darinm
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Replied by darinm on topic Thickness of kickstart seal on '72 CT2
Seller claimed it's 93104-20007-00 but it's 4.5mm thick, clearly not the correct seal. Thanks for the clarification, assumed the prior 6mm thick seal in my bike was stock but wanted to be sure.
1972 Yamaha CT2 175
1972 Suzuki TS185 Sierra
2000 Suzuki RM100
2003 BMW F650GS
2009 Yamaha WR250R
2013 Yamaha XT250
1972 Suzuki TS185 Sierra
2000 Suzuki RM100
2003 BMW F650GS
2009 Yamaha WR250R
2013 Yamaha XT250
05 Jan 2020 17:35
#3
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- RT360Fan
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Replied by RT360Fan on topic Thickness of kickstart seal on '72 CT2
Crap, I was thinking shift shaft seal for some reason. Sorry man, I'm losing it... OEM Kick start seal is 4.5mm thick.
Edit: Here's a link to the Yamaha 93104-20007-00 seal with good pic and description showing that it indeed is 4.5mm... CT2 Kickstart Seal
Edit: Here's a link to the Yamaha 93104-20007-00 seal with good pic and description showing that it indeed is 4.5mm... CT2 Kickstart Seal
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- darinm
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Replied by darinm on topic Thickness of kickstart seal on '72 CT2
Thanks for the clarification again, someone must have replaced the oem with a thicker one on mine. A bit recessed makes sense for wear and tear on the seal.
1972 Yamaha CT2 175
1972 Suzuki TS185 Sierra
2000 Suzuki RM100
2003 BMW F650GS
2009 Yamaha WR250R
2013 Yamaha XT250
1972 Suzuki TS185 Sierra
2000 Suzuki RM100
2003 BMW F650GS
2009 Yamaha WR250R
2013 Yamaha XT250
05 Jan 2020 18:44
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- RT360Fan
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Replied by RT360Fan on topic Thickness of kickstart seal on '72 CT2
Sometimes in aftermarket seal kits the seals can differ slightly from oem. Usually they work fine.
Nice bike btw, my favorite year for Yama enduros
Nice bike btw, my favorite year for Yama enduros
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- Pete-RT1
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Replied by Pete-RT1 on topic Thickness of kickstart seal on '72 CT2
Now here's a curious thing, I don't think this seal should 4.5mm wide, I think it should be 7mm wide.
I'm just working on my CT1-C and I'm replacing some seals including the kickstart seal as I have the clutch cover off.
I went online to order the replacement seal and checked the part number and size on CMSNL and it gives 93104-20007 as the part and dimensions of 20x30x4.5, however the seal I removed is 20x30x7.
I checked the part number against the part listings here and the part number is correct and the "Remarks" column says S20-30-7 as does the assembly drawing.
Also, as others have explained to me the part number itself carries dimensions, the 20 representing the diameter and the 7 the length.
The recess in my clutch cover is 8.2mm deep which will allow a 7mm seal to fit below the face.
Just like RT360FAN I've seen pictures of that part clearly showing a 4.5mm wide seal, whether these really are OEM or NOS who knows, but anyway for anyone replacing seal I believe it should be 7mm wide.
I'm just working on my CT1-C and I'm replacing some seals including the kickstart seal as I have the clutch cover off.
I went online to order the replacement seal and checked the part number and size on CMSNL and it gives 93104-20007 as the part and dimensions of 20x30x4.5, however the seal I removed is 20x30x7.
I checked the part number against the part listings here and the part number is correct and the "Remarks" column says S20-30-7 as does the assembly drawing.
Also, as others have explained to me the part number itself carries dimensions, the 20 representing the diameter and the 7 the length.
The recess in my clutch cover is 8.2mm deep which will allow a 7mm seal to fit below the face.
Just like RT360FAN I've seen pictures of that part clearly showing a 4.5mm wide seal, whether these really are OEM or NOS who knows, but anyway for anyone replacing seal I believe it should be 7mm wide.
Yamaha CT1-B
Yamaha CT1-C
Yamaha AT1-E
Yamaha AT1-C
Yamaha CT3
1978 Yamaha DT175MX
2020 Honda CB500X
Yamaha CT1-C
Yamaha AT1-E
Yamaha AT1-C
Yamaha CT3
1978 Yamaha DT175MX
2020 Honda CB500X
27 Dec 2020 09:23
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- MarkT
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Replied by MarkT on topic Thickness of kickstart seal on '72 CT2
The part number carrying dimensions really only applies to bolts, pins, and screws... 91 and 92 series numbers as far as I know.
Although generic bearing numbers are often embedded in the non-model specific bearing part number (93 series) so there could be some seal dimensions in the numbers. It just doesn't appear to me that you can reliably decode seal dimensions from the part numbers? At least I haven't seen a reliably decipherable pattern for seals.
As far as the 4mm vs 7mm you are correct that the original seal was thicker. The 9XXXX-XXXXX series of part numbers are for parts that are used on many models... You could often use a 4mm thick seal in place of a 7mm thick seal but not the other way around. So to minimize parts Yamaha probably decided to change the thickness dimension to 4mm.
One thing about the older parts lists is they show the dimensions of many parts like seals and industry numbers for bearings so you can get them from any good supplier, not just from Yamaha.
Although generic bearing numbers are often embedded in the non-model specific bearing part number (93 series) so there could be some seal dimensions in the numbers. It just doesn't appear to me that you can reliably decode seal dimensions from the part numbers? At least I haven't seen a reliably decipherable pattern for seals.
As far as the 4mm vs 7mm you are correct that the original seal was thicker. The 9XXXX-XXXXX series of part numbers are for parts that are used on many models... You could often use a 4mm thick seal in place of a 7mm thick seal but not the other way around. So to minimize parts Yamaha probably decided to change the thickness dimension to 4mm.
One thing about the older parts lists is they show the dimensions of many parts like seals and industry numbers for bearings so you can get them from any good supplier, not just from Yamaha.
1963 YG1-T, 1965 MG1-T, Allstate 250, 1970 CT1b, 1971 R5, 1973 AT3MX, 1974 TS400L, 1975 RD350, 1976 DT175C, 1976 Husqvarna 250CR, 1981 DT175G, 1988 DT50, 1990 "Super" DT50, 1991 RT180, 2017 XT250
27 Dec 2020 10:10
#8
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- Pete-RT1
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Replied by Pete-RT1 on topic Thickness of kickstart seal on '72 CT2
www.yamaha-enduros.com/index.php/worksho...and-ct-parts-listing
Hi Mark Happy Christmas, have a look at page VII, it says 930 numbers are seals etc. and 940 are tyres, rims etc. and shows the sizing format for the part number.
I think it was probably one of your posts or Gr8uncleal's that enlightened me to the sizing format typically used for bolts.
Again, I've learned from you guys about ordering some parts from other suppliers and have ordered a couple from Simply Bearings.
Thanks for all the help, will do an update when I get the cover back on in a few days.
Hi Mark Happy Christmas, have a look at page VII, it says 930 numbers are seals etc. and 940 are tyres, rims etc. and shows the sizing format for the part number.
I think it was probably one of your posts or Gr8uncleal's that enlightened me to the sizing format typically used for bolts.
Again, I've learned from you guys about ordering some parts from other suppliers and have ordered a couple from Simply Bearings.
Thanks for all the help, will do an update when I get the cover back on in a few days.
Yamaha CT1-B
Yamaha CT1-C
Yamaha AT1-E
Yamaha AT1-C
Yamaha CT3
1978 Yamaha DT175MX
2020 Honda CB500X
Yamaha CT1-C
Yamaha AT1-E
Yamaha AT1-C
Yamaha CT3
1978 Yamaha DT175MX
2020 Honda CB500X
27 Dec 2020 12:14
#9
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