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Makotosun

Thermal Flow Shock Rebuild

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Replied by BruceeD on topic Thermal Flow Shock Rebuild

Ahh thanks, not sure how I missed those
15 May 2020 19:17 #41

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Replied by Tjlee on topic Thermal Flow Shock Rebuild

The holes I am referring to are in the cylinder valve. They measure 3/64" / 1.19mm
Attached some pictures.
17 May 2020 11:42 #42

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Replied by BruceeD on topic Thermal Flow Shock Rebuild

Yep my YZ125 has those then the shaft has a hole that goes up a bit then a hole drilled through the side of the shaft to intersect that hole.
17 May 2020 15:32 #43

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Replied by Le7316 on topic Thermal Flow Shock Rebuild

So i will need two of these on each side of the shocks and thats it for the whole rebuild process ? or there are other seals that i need to purchase ? Can someone confirm ?

Seal - AVX Part # TC12X23X7
19 Aug 2022 07:26 #44

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Replied by MACE6772 on topic Thermal Flow Shock Rebuild

You will also need 2 O rings. One large one for the reservoir cap and one small one inside the inner tube. They are metric sized. If you go to the Tech section and read " how to rebuild Thermal Flow shocks", I list the part #s and contact info for my source. I do not know how to translate the part # into a size. If you did not use heat to get the cap off, the large O ring will probably be OK to reuse. The article includes 2 pictures that show the small o ring and it's position on the shaft. 
 
76 Dt 125 75 Dt 175 75 Dt 250 75 Dt 400 09 FZ6R
The following user(s) Liked this Post: MarkT, Snglsmkr, Ht1kid, Le7316
19 Aug 2022 17:38 #45

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Replied by Le7316 on topic Thermal Flow Shock Rebuild

Could you post a link here ? I see the "How to Articles" under Tech Library but didnt see your post that you mentioned. 
22 Aug 2022 08:10 #46

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Replied by Le7316 on topic Thermal Flow Shock Rebuild

QUOTE " Oem stock bushings- 1M1-22216-00-00 come up on Flea bay sometimes. OEM part # 275-22123-00 will work but needs to be narrowed to .782" to fit. Don't forget Part # 90106-10025-00, These are the slightly longer OEM shock bolts you will need for the top if you are installing a luggage rack.
I BUY THERMAL FLOW SHOCKS"

MACE6772 ,  

Do you happen to have the dimensions of the stock bushings of these shocks ? 

 
Last edit: 26 Aug 2022 06:59 by Le7316.
26 Aug 2022 06:49 #47

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Replied by RTD2 on topic Thermal Flow Shock Rebuild

Found out the hard way today that the MX Thermal Flow seals are not 23mm they are (I hope) 28mm OD.  I hope that helps someone else.  
68 DT1, 70 DT1C MX, 70 Husqvarna 250 Cross; 71 CT1C, 71 RT1B, 71 DT1E MX, 73 AT3MX, 73 MX360, 76 Honda Elsinore; 2021 KTM 500 EXC-W; 2001 Honda XR400R; 2007 Harley Davidson Sportster 1200
02 Sep 2022 19:24 #48

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Replied by automan on topic Thermal Flow Shock Rebuild

RTD, where to find those 28mm seals?

cliff
03 Sep 2022 04:10 #49

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Replied by RTD2 on topic Thermal Flow Shock Rebuild

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See orders from:Last 60 DaysFilter by:AllORDER DATESep 02, 2022ORDER NUMBER11-09054-65685SOLD BY irvinemanuser ID, click for member’s profile ORDER TOTALUS $31.96
Leave feedbackAVX Shaft Oil Seal TC12x28x6 Rubber Lip 12mm/28mm/6mm metric

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AVX Shaft Oil Seal TC12x28x6 Rubber Lip 12mm/28mm/6mm metric
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68 DT1, 70 DT1C MX, 70 Husqvarna 250 Cross; 71 CT1C, 71 RT1B, 71 DT1E MX, 73 AT3MX, 73 MX360, 76 Honda Elsinore; 2021 KTM 500 EXC-W; 2001 Honda XR400R; 2007 Harley Davidson Sportster 1200
03 Sep 2022 07:40 #50

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