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Makotosun

Re:DT 175 G clutch basket plate bolts torque spec

  • Mk3Maty
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Doe anybody knows torque specs for clutch basket top plate five bolts? Model DT 175 G . Thanks in advance.
03 Oct 2014 08:04 #1

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Not off the top of my head, but I think we might have a service manual in the Workshop Downloads which would have that specification listed.


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03 Oct 2014 12:40 #2

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Can't find service manual. Anybody have one?
04 Oct 2014 10:01 #3

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Yamaha wrote one manual for the 1978 model and then added supplements for the later models. (The supplements show the differences from the 1978 model.)

The 1978 DT125E - DT175E manual can be found here using the menus at the top of the page. Go to workshop > service manuals.

The supplement I have does not list a different torque spec for the G model clutch spring bolts so you'd use the same spec as the E model which is 5 ft-lb... that's not very tight. (The screws are only 5mm diameter)

It's hard to find an accurate torque wrench that goes down to 5 ft-lb so I use an in-lb wrench. 5 ft-lb times 12 in-lb per ft-lb equals 60 in-lb.
1963 YG1-T, 1965 MG1-T, Allstate 250, 1970 CT1b, 1971 R5, 1973 AT3MX, 1974 TS400L, 1975 RD350, 1976 DT175C, 1976 Husqvarna 250CR, 1981 DT175G, 1988 DT50, 1990 "Super" DT50, 1991 RT180, 2017 XT250
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04 Oct 2014 10:26 #4

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I just looked it up in the Clymer manual (which we cannot post up for copyright rules) there is no specific torque listed for those. It simply says to tighten the bolts in a crisscross pattern in 2-3 stages.

The proper clymer manual to cover that bike is M412 which covers models from 77-83 if you are looking to purchase a clymer manual
IF it isn't one thing, it's another.
04 Oct 2014 10:31 #5

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Oh... one more thing... Yamaha has an annoying habit of listing some torque specs in the assembly text of the manual and other torque specs in the appendix. Sometimes the spec is listed in both places. Sometimes it is listed only in the text. And sometimes it is only listed in the Appendix.

The clutch spring torque spec is only listed in the appendix. Going by the manual page numbers it's page 154 of the manual you can download from this website. (Going by the pdf page numbers, page 159 of the scan)
1963 YG1-T, 1965 MG1-T, Allstate 250, 1970 CT1b, 1971 R5, 1973 AT3MX, 1974 TS400L, 1975 RD350, 1976 DT175C, 1976 Husqvarna 250CR, 1981 DT175G, 1988 DT50, 1990 "Super" DT50, 1991 RT180, 2017 XT250
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04 Oct 2014 10:42 #6

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Thank you all.
05 Oct 2014 06:43 #7

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Just reassembled my DT175E.  Using a very accurate torque wrench I tightened the spring bolts to 60 in lbs but honestly think that's too tight.  As I approached 60 in lbs, it didn't "feel right". I'm thinking in this application, 50-55 inlbs would be good with blue Loctite for insurance.  The 60 felt like the threads were about to pull out or snap the head off of the screws.  

 
24 Feb 2021 07:27 #8

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These days, I just snug them down.  No loctite  Never had one come loose. 

I have stripped/broken them previously by going too tight. 

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5 ft-lb (60 in-lb) is the spec though...  but when I stripped one (with a torque wrench!) years ago I just started snugging them down. 
1963 YG1-T, 1965 MG1-T, Allstate 250, 1970 CT1b, 1971 R5, 1973 AT3MX, 1974 TS400L, 1975 RD350, 1976 DT175C, 1976 Husqvarna 250CR, 1981 DT175G, 1988 DT50, 1990 "Super" DT50, 1991 RT180, 2017 XT250
24 Feb 2021 09:27 #9

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Replied by Mothersbaugh on topic Re:DT 175 G clutch basket plate bolts torque spec

My father taught me, just go til your elbow pops once. Then they are tight!

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24 Feb 2021 10:20 #10

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