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Makotosun

1970 RT1 Kick start woes

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1970 RT1 Kick start woes was created by Tinker man

Good evening all. 

after my ignition spark success I thought I would give the bike a go.  Fuel on. Couple of light kick overs to hopefully get some fuel going. Motocross boot on and  Went for it.  Mechanical noise from clutch side case best described as a type of clunk and a smell of a potential “pop” and kick start returned. Now won’t engage to turn engine over. I am due a break with this bike. 

kick start just rotates without engaging.   Removed clutch cover.  Kick start gear turns ok.  The gear that engages with turns ok.  That gear disappears behind the clutch.  It is here the problem is. It turns without engaging until it’s done a full engine cycle then tries to engage but seems to slip out of mesh with whatever it is. Clutch seems to jump forward a few mm. Then the gears just turn not engaging with anything. Repeat. 

I don’t know what it’s not engaging with or why. I guess it’s a clutch off job?  I have tried to attach a photo. Gears 1 and 2 turning ok. Whatever gear 2 engages with is the issue.  

it’s a test of my patience this bike. All pointers, as always, welcome.  

thanks. 



share.icloud.com/photos/0a725MW1oK89smX1ZBpDBdPJA
I love taking stuff to bits - putting back together is another thing altogether.
27 Feb 2026 10:24 #1

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Replied by Tinker man on topic 1970 RT1 Kick start woes

Have a linked my whole library or just one photo? Could someone let me know please?
I love taking stuff to bits - putting back together is another thing altogether.
27 Feb 2026 10:25 #2

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Replied by Gr8uncleal on topic 1970 RT1 Kick start woes

I can only see one photo.
The following user(s) Liked this Post: Tinker man
27 Feb 2026 10:41 #3

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Replied by Tinker man on topic 1970 RT1 Kick start woes

Sorry should have said 1970 RT1.

Not sure if I can change a thread title. I can’t see how.

Thanks
I love taking stuff to bits - putting back together is another thing altogether.
27 Feb 2026 11:08 #4

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Replied by MarkT on topic 1970 RT1 Kick start woes

Fixed title.

Sounds like gear behind the clutch broke?  (#18 here: www.partzilla.com/catalog/yamaha/motorcy...970/rt1/transmission)
1963 YG1-T, 1965 MG1-T, Allstate 250, 1970 CT1b, 1971 R5, 1973 AT3MX, 1974 TS400L, 1975 RD350, 1976 DT175C, 1976 Husqvarna 250CR, 1981 DT175G, 1988 DT50, 1990 "Super" DT50, 1991 RT180, 2017 XT250
27 Feb 2026 13:16 #5

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Replied by Tinker man on topic 1970 RT1 Kick start woes

Thanks markt. Appreciate the title change.

You must all be sick of me. Could it be part 17 the circlip? On inspection after your suggestion the clutch basket moves outwards as a complete item effectively disengaging that gear you mention. If I push the basket back towards the cylinder the gears seem to engage and try to turn but the basket jumps forward and it disengages. Not a great description but hopefully you know what I mean

Will have to remove the clutch and take a look. Do I need special tools for the clutch removal? Sorry, being lazy. I can’t see how look up that process.

i wonder if the clutch basket nut is loose?  Soon find out I guess.

Many thanks. Ian
I love taking stuff to bits - putting back together is another thing altogether.
Last edit: 27 Feb 2026 14:20 by Tinker man. Reason: Missing info
27 Feb 2026 13:29 #6

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