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DT400b oil tank window removal

  • GaryDean
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DT400b oil tank window removal was created by GaryDean

Hi Guys
I decided to repaint my oil tank but I did not want to remove the window for fear of constant oil contamination. So I painted the tank today and left the window in, I have a replacement window to fit, but dont want to gun ho it and ruin the paint job, so can you push these into the tank for removal or drill them and pull them?
thoughts appreciated from anyone that has removed 1
 
26 Jan 2022 08:18 #1

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Replied by GaryDean on topic DT400b oil tank window removal

 
26 Jan 2022 08:20 #2

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Replied by adguy2112 on topic DT400b oil tank window removal

Here is a post thread on the subject that may help you…
www.yamaha-enduros.com/index.php/forums/...s-replacement#133668
 
26 Jan 2022 08:31 #3

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Replied by GaryDean on topic DT400b oil tank window removal

hi thanks for that, but it does not cover getting the thing out, only putting a new one in. I suspect I need to warm up and try pushing it in without denting the tank?
26 Jan 2022 08:37 #4

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Replied by Gr8uncleal on topic DT400b oil tank window removal

I've not done it myself, but I've read many times that folks have drilled a small hole, inserted a self tapping screw and pulled it out.

If the thread that adguy attached doesn't mention this, don't use too much force when pushing in the new one, otherwise it will end up in the tank itself! 

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26 Jan 2022 09:41 #5

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Replied by Pete-RT1 on topic DT400b oil tank window removal

Not sure about you tank, but on the CT1 I push the original through then remove it from the filler hole.
Installing the replacement I use a plywood disc about 2 inches diameter and press that against the new window.
Using the disc will stop you pushing it in too far, which is what I did on my first attempt, lesson learnt

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A little oil on the rubber will help too.
Good luck.
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26 Jan 2022 11:50 #6

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Replied by Schu on topic DT400b oil tank window removal

I drilled mine and pulled it with a large wood screw.
And then I found a surprise inside the oil tank. 

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Schu

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26 Jan 2022 14:11 #7

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Replied by GaryDean on topic DT400b oil tank window removal

thanks for the replies guys, I will go with the push first and fish out the tank through the filler, if this seems to not move I will go with the drill and pull, I think the latter may get the tank damaged when I drop it on the floor trying to pull it out LOL

then follow the disk trick when re installing
27 Jan 2022 07:48 #8

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Replied by MarkT on topic DT400b oil tank window removal

Some tanks are easy to dent pushing on window. 
1963 YG1-T, 1965 MG1-T, Allstate 250, 1970 CT1b, 1971 R5, 1973 AT3MX, 1974 TS400L, 1975 RD350, 1976 DT175C, 1976 Husqvarna 250CR, 1981 DT175G, 1988 DT50, 1990 "Super" DT50, 1991 RT180, 2017 XT250
27 Jan 2022 15:46 #9

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Replied by 1971DT250 on topic DT400b oil tank window removal

One of mine has one inside the tank. I left it in there. Don't want to risk any damage trying to get it out.
The hours spent riding my Enduros is not deducted from my life span.
27 Jan 2022 16:11 #10

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