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Makotosun

Cleaning Crank Assembly

  • bhepp15
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Cleaning Crank Assembly was created by bhepp15

I am in the middle of splitting cases on a 79 dt175 that has a blown top end and the crank and connecting rod have rust from sitting. I am wondering how easy it will be to clean up and be usable and how you guys would recommend going about that? 
19 Feb 2022 13:47 #1

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Replied by carter6787 on topic Cleaning Crank Assembly

It really depends how bad the rust is and where it is.
If it just surface rust it can be easily cleaned up with a wire brush and maybe some rust converter. However if the rust is on the oil seal areas that could cause an oil leak, once again depending how bad the rust is.
As long as the big and small ends are up to specifications it would be fine to use.
20 Feb 2022 17:24 #2

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Replied by MarkT on topic Cleaning Crank Assembly

If the rod or main bearings rusted, they will fail very quickly.
1963 YG1-T, 1965 MG1-T, Allstate 250, 1970 CT1b, 1971 R5, 1973 AT3MX, 1974 TS400L, 1975 RD350, 1976 DT175C, 1976 Husqvarna 250CR, 1981 DT175G, 1988 DT50, 1990 "Super" DT50, 1991 RT180, 2017 XT250
20 Feb 2022 20:48 #3

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Replied by RT325 on topic Cleaning Crank Assembly

I've never done it--but-- if the crank was separated could you have then bead blasted to bring them up like new. & as MarkT says, if the rod or mains are rusted--its downhill from here on.
21 Feb 2022 01:42 #4

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Replied by bhepp15 on topic Cleaning Crank Assembly

The rust appears to be surface rust and I don't think it will be too bad to remove. I will post some pictures when I get the chance. I will investigate the main bearings when I get back in the garage as well... hopefully, they are all good. Should be able to get pictures up soon.
01 Mar 2022 10:00 #5

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Replied by bhepp15 on topic Cleaning Crank Assembly

Here’s what it looks like 
02 Mar 2022 08:36 #6

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Replied by Pete-RT1 on topic Cleaning Crank Assembly

Here's my view for what it's worth.
Con rod kit £31.50.
Crank rebuild £45.
I think I paid around £60 for all the bearings and seals.
These are the prices I paid last year (in the U.K.) for my CT3 bottom end.
For less than £140 you could rest or ride in the knowledge that your engine is the best you can make it and isn't going to let go and cause more cost.
As I said, just my view.
Yamaha CT1 007
Yamaha CT1-B The Greenie
Yamaha CT1-B The Doppelgänger
Yamaha CT1-C
Yamaha AT1-C
2020 Honda CB500X
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02 Mar 2022 14:11 #7

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Replied by adguy2112 on topic Cleaning Crank Assembly

Just curious is the surface rust on the crank weights the concern or what's unseen inside the rod connection? 
02 Mar 2022 14:51 #8

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Replied by msavitt on topic Cleaning Crank Assembly

if I could see any rust or feel any roughness or excessive play in big end after washing it out real good with BBQ lighter fluid, then I would rebuild crank.  Same with other bearings too.  If bearings are are clean, tight and super smooth then reuse, if not bite the bullet and avoid having to take engine out and apart again vs. go for a ride, or worse have wife ask if are you sure know what your doing 

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Last edit: 02 Mar 2022 15:56 by msavitt. Reason: typo
02 Mar 2022 15:55 #9

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Replied by MarkT on topic Cleaning Crank Assembly

My concern is big end rod bearing. One tiny speck of rust in there and it will fail quickly. No matter how smooth it feels. 

Often the bearing is pretty oiled up so could be fine. Just look for rust in there. Rebuild is safest of course. 
1963 YG1-T, 1965 MG1-T, Allstate 250, 1970 CT1b, 1971 R5, 1973 AT3MX, 1974 TS400L, 1975 RD350, 1976 DT175C, 1976 Husqvarna 250CR, 1981 DT175G, 1988 DT50, 1990 "Super" DT50, 1991 RT180, 2017 XT250
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02 Mar 2022 17:47 #10

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