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wiring harness

  • manchester
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wiring harness was created by manchester

Last October I picked up two 1975 DT250's along with a bunch of new parts. I've spent the last couple of months cleaning, repairing and replacing parts on the better of the two bikes. I am now about 90% done with the final assembly but could use some good pictures of the wiring harness routing especially the area under the tank and along the upper frame. Both of these bikes had been previously molested so I don't have a good reference point. Any info you guys might have will be greatly appreciated.

        Thanks, Scott
25 Mar 2022 07:32 #1

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Replied by Gr8uncleal on topic wiring harness

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 from near Salisbury, Scott.

Check out the Tech Library on this forum (see top toolbar) for a service manual for your bike. If there is one there, then at the very end of it should be a cable and wiring routing diagram. Post again if you're still having issues.
25 Mar 2022 08:33 #2

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Replied by MarkT on topic wiring harness

Service manual in Tech Library has pretty good routing diagrams. 
1963 YG1-T, 1965 MG1-T, Allstate 250, 1970 CT1b, 1971 R5, 1973 AT3MX, 1974 TS400L, 1975 RD350, 1976 DT175C, 1976 Husqvarna 250CR, 1981 DT175G, 1988 DT50, 1990 "Super" DT50, 1991 RT180, 2017 XT250
25 Mar 2022 08:34 #3

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  • manchester
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Replied by manchester on topic wiring harness

Ok thanks. I'll have another look, hopefully I missed it
25 Mar 2022 09:03 #4

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25 Mar 2022 09:18 #5

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Replied by manchester on topic wiring harness

Ok I found the info at the back of the service manual. Although that information will help me with some of the routing and clamp placement I guess I was hoping that someone had some actually photos. I have the majority of the harness in place but I am not exactly sure about the location of things such as how the larger protective boot that covers the connectors is secured under the tank - 

thanks again for all the help
25 Mar 2022 11:07 #6

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Replied by goatboy56 on topic wiring harness

This is how mine came so not sure if it will help as there was an aftermarket key switch spliced in.
John
2 - 73 LT3's
2 - 72 CT2's
2 - 72 DT2's
2 - 73 CT3's
73 DT3
75 DT250B
76 DT175C
Extra 73 CT3 ( parts bike)
25 Mar 2022 12:13 #7

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Replied by manchester on topic wiring harness

Definitely helps with some of my questions. Thats the kind of stuff I am looking for. 

thanks tons!
25 Mar 2022 12:19 #8

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Replied by Schu on topic wiring harness

Here's a few more. Not sure if they are clear enough. For some reason my photos that view perfectly clear end up very grainy and fuzzy once posted.
 
Schu

CT1B, CT1C, JT1, JT2, CT2, RT3, DT360A, GT80B, DT100B, DT125B, DT175B, DT175C, DT250B, DT400B, Z50

Someday, you'll own some Yamahas
25 Mar 2022 15:29 #9

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  • manchester
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Replied by manchester on topic wiring harness

With looking at the back pages of the service manual and the pictures provided I think I have this figured out. Thanks to everybody for the help.
Hopefully in the next couple weeks I will have a smoke show! Exhaust, not wiring
The following user(s) Liked this Post: Sneezles61
26 Mar 2022 03:06 #10

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