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Oil injection 78 dt 400

  • Southpeak customs
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Oil injection 78 dt 400 was created by Southpeak customs

Hello, rebuilt my 78 DT 400 and the oil injector was not being used. I hooked everything back up and primed it and it seems to be working. Seems to be just pumping out a tiny bit of two-stroke oil at a time. I wanted to go ahead and build a Reservoir and use that system instead of premixing. But I want to make sure that it is pushing the foil into the carburetor. Just curious if anyone has any advice concerning how to know if it’s pumping enough. Thank you!
12 Sep 2022 03:22 #1

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Replied by Gr8uncleal on topic Oil injection 78 dt 400

Hello from the UK.

If you can find one (maybe in the Tech Library here?), the service manual should show how to check and measure it.
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12 Sep 2022 04:55 #2

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Replied by AirborneSilva on topic Oil injection 78 dt 400

Here's a really good tutorial:

Oil injection pump test n adjust
2023 Tenere T7
1976 DT400C
1975 DT400B
1973 RT3
1981 DT175H
1980 GT80
1972 CT2
12 Sep 2022 07:48 #3

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Replied by Southpeak customs on topic Oil injection 78 dt 400

I’ve looked at a lot of Things on YouTube but that video was perfect! Thank you for the help
12 Sep 2022 18:37 #4

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Replied by RT325 on topic Oil injection 78 dt 400

If you've blead it out the little pump side screw for a minute or two then run the motor still on premix then revolve the cable spool thingy by hand, you'll see it move back as you revolve it & see the pump stroke increase by lots & also see the oil increase at the little line outlet. There's minimum pump stroke to consider which makes next to no difference when throttle is up past guessing 1/4 throttle . But is important to "Not" have zero stroke at idle. They only run 10-12 thou guessing by memory so is minimal, but some. 20 thou is overdoing it.
12 Sep 2022 18:48 #5

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Replied by Southpeak customs on topic Oil injection 78 dt 400

Cool, thanks for the help!
15 Sep 2022 19:44 #6

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