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Makotosun

67 YM-1 has almost no resistance on kickstarter

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Replied by Mothersbaugh on topic 67 YM-1 has almost no resistance on kickstarter

Very true, NHSteve, but this is one of the new upgrades Yamaha put out to correct that flaw. The old ones did not have the recess in the gear face, the clip/spring was not as beefy, and the eared part you point out is thicker and more firmly attached (welded?) to the axle here. Was a drop in replacement.
I have found a couple cheap on ebay and bought them anticipating perhaps needing them in the future, since I have 5 AT's and 3 CT's.
31 May 2021 10:49 #11

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Good to know mothers, as I have a '65 YM1 waiting in the wings for some attention, although it doesn't have that particular issue, as I bought it as a runner.

I recall that the shop I worked at had an ace welder available, and when we would get a 125/175 with the dreaded 'kickstarter slip', we would take the shaft assembly out, clean it up real good, and he would do a little hard-face welding at the needed area, and we could put it right back in service. The customer could replace it, or we could weld it. Either way we could get it back in service quickly.

Keep us in the loop as to your solution? 

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01 Jun 2021 07:01 #12

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Umm, story looks to have gone from a 305 twin to the 125-175 trail singles. Maybe i'm behind on the story but none of the kick start parts would be in the ball park for the 305 sorry looking at the parts link.
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01 Jun 2021 20:30 #13

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My old manual must be packed away someplace...  but yes, YM and AT/CT kick starts aren't the same.
1963 YG1-T, 1965 MG1-T, Allstate 250, 1970 CT1b, 1971 R5, 1973 AT3MX, 1974 TS400L, 1975 RD350, 1976 DT175C, 1976 Husqvarna 250CR, 1981 DT175G, 1988 DT50, 1990 "Super" DT50, 1991 RT180, 2017 XT250
01 Jun 2021 21:21 #14

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