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AT3 Crank Seal replacement reinstall
- bdk437
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AT3 Crank Seal replacement reinstall was created by bdk437
I can't seem to get the armature on far enough for the dynamo cover screws to reach the threads. I have tapped with a hammer once the armature is on and keyed, but when I place the cover over that and try to tap it far enough the catch the screws the whole thing, armature included falls off.....
Whats the trick? I don't want to beat on either to hard to break it....
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- Ht1kid
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Replied by Ht1kid on topic AT3 Crank Seal replacement reinstall
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- bdk437
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- MarkT
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Replied by MarkT on topic AT3 Crank Seal replacement reinstall
Taper on crankshaft and inside armature needs to be spotlessly clean and dry. Install armature to crankshaft being extra careful to make sure keyway is aligned, install "governor" (points cam/advance piece) and tighten bolt. This should lock armature to crankshaft if key is aligned and taper is in good shape. Remove bolt and governor and install stator over armature.
If armature does not lock to crank after bolt is tightened then there's an issue with the taper, key, or keyway. You will have issues if you don't get taper locked.
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- MarkT
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Replied by MarkT on topic AT3 Crank Seal replacement reinstall
Machine tapers are common and very strong connections... most drills have the chuck locked to the spindle only by a taper. Lathes and mills also use tapers to lock tools and and parts to spinning shafts. No key required.
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- bdk437
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Replied by bdk437 on topic AT3 Crank Seal replacement reinstall
The other way is one at a time. Once I have the armature on then getting the cover on straight is almost impossible. I can not get the armature to slide up inside the cover all the way.... Something is holding it back and its NOT the new brushes. They are out of the way.
Im doing something wrong or missing a step....
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- MarkT
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Replied by MarkT on topic AT3 Crank Seal replacement reinstall
There was a change made in the later years... earlier AT1 models had a slightly smaller armature. Possibly mix and matched parts that don't belong together? Maybe early armature in later stator? Just wild guessing.
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- bdk437
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Replied by bdk437 on topic AT3 Crank Seal replacement reinstall
I followed your directions and locked armature against taper. Then tried putting cap over armature and it does not slide down where armature center fills up space on cap center. Still brushes are out of the way.
The front part of armature that the brushes ride on just does not seem to want to enter that area of the cap... Seems to be hitting something but I cant see it.
If I drop the armature into the cap before installation it falls right into place...
The bike ran great before taking apart. All parts fit together before pulling to change seal.
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- Ht1kid
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- RT325
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Replied by RT325 on topic AT3 Crank Seal replacement reinstall
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